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PET Packaging Insights

Closure Material Guide: When to Use HDPE, PP or LDPE

By , PET preform and closure manufacturer, Egypt · Updated

Closure material decides seal performance, application torque and cost. Delta El Nile for Industry selects the polymer per format and filling line.

Plastic bottle caps Delta El Nile moulds for beverage brands, including Coca-Cola, Coke Zero Sugar, Sprite, Vimto, Al Ain and Big Cola, in a range of colours and sizes
Caps we mould for beverage brands — Coca-Cola, Sprite, Vimto, Al Ain, Big Cola and more. More from our closure plant →

HDPE — the default

Most Delta closures are HDPE: water (29/25, 48 mm), CSD (PCO 1881), juice & dairy (32/15, 37 mm press-on, 38 mm) and the 29/21 oil caps. HDPE balances stiffness, sealing and low cost.

PP — the 55 mm lid

The 55 mm lid is PP for its rigidity and snap behaviour on the returnable 5-gallon format.

LDPE — the 55 mm standard

The 55 mm standard closure uses LDPE for a softer, conforming seal on the 5-gallon neck.

2-piece oil — HDPE + LDPE

The 29/21 2-piece oil closure pairs an HDPE shell with an LDPE liner for a clean pour and reliable oil seal; the 1-piece version is all-HDPE.

Pick the right closure

Frequently asked questions

What material are PET bottle closures made from?

Most Delta closures are HDPE — water (29/25, 48 mm), CSD (PCO 1881), juice/dairy (32/15, 37 mm, 38 mm) and 29/21 oil caps. The 55 mm 5-gallon lid is PP; the 55 mm standard closure is LDPE.

Why is the 5-gallon lid PP and not HDPE?

The 55 mm lid uses PP for its rigidity and snap behaviour on the returnable 5-gallon format, while the 55 mm standard closure uses LDPE for a softer, conforming seal.

What is a 2-piece oil closure made of?

The 29/21 two-piece oil closure pairs an HDPE shell with an LDPE liner for a clean pour and reliable oil seal; the one-piece version is all-HDPE.

How do I pick the right closure material?

Match the closure to the preform neck and application — HDPE for most caps, PP for the 55 mm lid, LDPE for the 55 mm standard. Use the Product Finder to match a closure to your neck.

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